Industrial Solution
🧪Plastic Consultancy
Our plastic engineering specialists guide complex metal-to-polymer conversion programs. We combine advanced structural FEA for anisotropic materials with highly accurate moldflow simulation to guarantee performance parity while achieving massive weight reductions and unit cost savings.
50%Average weight reduction
35%Average cost reduction
ZeroUnexpected warpage or structural failure
Capabilities
- Advanced engineering polymer selection (PEEK, PPS, Glass-filled nylon)
- Structural FEA modeling for non-linear and anisotropic material behavior
- Injection moldflow simulation (fill, pack, warp, cooling analysis)
- Knit line, sink mark, and warpage prediction and mitigation
What We Deliver
Material Selection Matrix
Comparative analysis of polymer performance vs. cost across operating conditions.
Moldflow Analysis Report
Gating strategy, cooling layout, and pre-tooling warp prediction.
Structural Validation
FEA results directly comparing the legacy metal component to the plastic redesign.
Tooling Specification
Guidelines and mold design recommendations for the toolmaker.