Industrial Solution
📉VAVE & Cost Engineering
Our Value Analysis and Value Engineering (VAVE) team specializes in high-impact weight and cost reduction. We focus on complex part consolidation and 'metal-to-plastic' transitions, utilizing advanced moldflow analysis to ensure performance parity with significantly lower unit costs.
40%Avg weight reduction
25%Lower unit cost
12:1Consolidation ratio
ZeroPerf compromise
Capabilities
- Material conversion (Aluminum/Steel to Advanced Polymers)
- Part consolidation (Reducing assembly count and fasteners)
- Advanced Plastic Moldflow and Tooling optimization
- Lifecycle cost assessment and supply chain optimization
What We Deliver
VAVE Opportunity Roadmap
Ranked portfolio of cost-saving changes with ROI and technical risk maps.
Weight Reduction Proposal
Validated designs achieving significant mass savings without loss of stiffness.
Tooling Risk Assessment
Detailed moldflow analysis identifying knit lines and warpage risks.
Consolidated BOM
Simplified bill of materials reflecting part count and fastener reduction.